Installation Instructions
CE-608
The CE-608 regulator is designed for use on 2009-2013 FLH-FLT with the stock oil cooler.
Remove Old Regulator
1) Remove the oil cooler cover. Remove the two Button
head TORX screws located below the oil cooler. This will allow the oil cooler
to shift out of the way allowing access to the regulator mounting bolts. Leave the oil lines connected.
2) Remove the two-¼ 20 nuts
that hold the regulator on.
3) Remove the wire clamps and
save for reassembly.
4) Lift the regulator off the
mounting studs and tilt it forward to access the wire connections.
5) Remove the locking clips
and disconnect the stator and battery plugs.
Install New Regulator
1) Reattach the oil cooler with the two button
head torx bolts removed in step 1 above. Leave the cover off.
2) Remove the 4” long ¾ ID
black tubes from the hard ware package that came with the new regulator. This
will be used to straighten the bend in the right side oil line where it went
over the old regulator. This will give clearance for the oil line to go under
the new regulator. This is the oil line that connects to the front port on the
oil filter plate. Use two fingers to open the slit in the tube then slip it
over the oil line on the section that runs left to right. This will straighten
the downward bend in the oil line. Secure the tube with two zip ties supplied
about one inch from each end.
3) Remove the retaining clips
from the stator and battery connectors on the new regulator. Save them for
reassembly.
4) The new regulator will
attach to the back side of the cross bracket located about half way down the
front frame tubes. Position the regulator so the ¼ -20 mounting holes line up
behind the holes in the cross bracket. Using the ¼-20x ¾ allen
head cap screws supplied, install a flat washer then a rubber washer on each
bolt. Install one bolt in each hole and tighten.
5) Connect the stator and
battery plugs.
6) Install one plug-retaining
clip on each plug.
7) Start the motor and check
battery voltage. Battery voltage should run 14.4 to 14.6 volts.
Have A Good Ride!!
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and technical information see our web site.